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11月 27, 2019

分布式自动化解决方案

先进的电气安装概念应该以最佳性价比的解决方案将机器或系统中所有的传感器、执行器连接到控制器或云。想要实现最佳电气安装的关键是要考虑到机器或系统使用周期内的所有阶段。机器和系统的制造商应从所选的电气安装概念中受益,未来的操作人员同样也应从中受益。重点在于要降低总成本的同时在使用周期内各方人员均可从中受益。 Advanced electrical installation concepts connect all sensors and actuators in machines or systems to the controller or cloud solution in the most economical way. The key to the best possible electrical installation is to consider all phases of the machine or system’s lifecycle. The manufacturers of machines and systems should also benefit from the chosen electrical installation concept, as should the future operators. The focus is on low "total cost of ownership" and a "life cycle" that is profitable for all parties involved.

制造商如何受益?

How do manufacturers benefit?

  • 设计和规划工序得以标准化和简单化
  • Standardization and simplification of planning and programming processes
  • 大量简化布线工作
  • Considerable simplification of wiring
  • 减少对控制柜的空间需求
  • Reduction of the space required in the control cabinet
  • 简化安装(Plug & Play)
  • Simple assembly (Plug & Play)
  • 实际应用中的高度模块化可能性
  • High modularization possibilities in the application
  • 所需组件的型号减少
  • Low variance of the required components
  • 缩短调试时间
  • Shorter commissioning times
  • 可快速交付机器
  • Machines can be delivered faster
  • 集成安全—安全方面是安装概念的一部分
  • Safety integrated - safety aspects are part of the concept
  • 通过具有吸引力的整体方案加强竞争力
  • Strengthening competitiveness through attractive overall packages

机器和工厂的运维人员如何获益?

How do machine and plant operators benefit?

  • 发现故障,而不是通过筛查各个通道和各种诊断选项
  • Finding errors instead of searching through channel granular and diverse diagnostic options
  • 从预防性维护的角度出发,对即将发生故障组件进行主动更换
  • Simple and proactive replacement of components in the sense of predictive maintenance
  • 减少停机时间,高度机器可用性,最大化产量
  • Low downtimes, high machine availability, maximum output
  • 过程和日常流程的数字化
  • Digitization of processes and routines

并没有模式化电气安装解决方案,因为存在各式各样的需求和应用场景。 这里仅举三个例子:在某些机器中,紧凑的空间内有许多IO点,而在另一些机器中,这些IO点分布在很大的区域内; 一些系统位于受外部保护的环境中,而另一些系统则暴露于恶劣的工业环境下; 在某些机器中,必须从控制柜内开始供电,而在另一些机器中,可以使用IP67设备将电力直接传输到工业现场。

There are no off-the-shelf electrical installation solutions. In addition, there is a wide variety of applications and requirements. Just three examples: In some machines there are many IO points in a compact space, in others these are distributed over a large area. Some systems are located in a protected environment, in others the components are exposed to harsh industrial conditions. In some machines it is necessary to realize the power supply from the control cabinet, in others it can be transferred directly to the consumer in the industrial field with IP67 devices.

穆尔电子将如何为我的应用找到最佳的自动化解决方案?

How does Murrelektronik support me in my search for an optimal automation solution for my application?

您对您的应用需求有着广泛的了解,而我们在自动化技术和分布式现场安装的各个方面都拥有深厚的专业知识。 我们将双方的优势结合在一起,足以创建完美的自动化解决方案。 我们的应用工程师会在您进行需求分析,技术概念扩展,经济性评估和决策过程中始终陪伴您。

You have extensive knowledge of your core processes. We have maximum know-how in all aspects of automation technology and decentralized field installation. We bring these strengths together to create the perfect automation solution. Our application engineers accompany you in the analysis of your requirements, in the expansion of the technical concept, in the economic evaluation and in the decision making process.

人人受益!

Everyone benefits!
举个例子:软件工程师

Our Example: The Software Engineer

引入以实现最佳性价比的前瞻性安装概念为公司带来了诸多益处。同样重要的是要让参与创建全新安装概念的所有部门和人员均有受益。

The introduction of a forward-thinking installation concept that is geared towards a maximum price/performance ratio brings advantages to companies as a whole. However, it is also important to realize that all departments and persons involved in the creation of a new concept gain a benefit.

举个例子:软件工程师

Our example: The software engineer.

得益于已实施的解决方案—软件工程师获得了如下好处:

Depending on the implemented solution - The benefits to the Software Engineer are as follows:

  • 可根据需要将配置信息转移至其他机器(复制粘贴即可)。
  • Configurations can be transferred to other machines as required (copy & paste).
  • 软件配置可以独立于硬件结构进行
  • the software configuration can be carried out independently of the hardware structure
  • 不必对传感器进行参数设置,直接输入设备文件即可。
  • Sensors do not have to be parameterized, instead the device file is fed in directly.
  • 拓扑识别和详细的诊断,便于故障的排除和纠正
  • Topology recognition and detailed diagnostics for easy troubleshooting and rectification
  • 在控制软件中建立模块化系统,以实现清晰的选项管理
  • Establishment of modular systems in the control software for clear option management
  • 由于无需独立的安全电路,减少编程工作量
  • Reduced program effort due to the elimination of separate safety circuits
  • OPC-UA和IO-Link等工业标准是从云端到IO层的接口。
  • Industrial standards such as OPC-UA and IO-Link are the interface from the cloud to the IO level.

分布式安装的当前趋势

The current trend in decentralization

逐渐形成机电一体化单元

The formation of mechatronic units

机器和工厂的模块化被认为是未来的商业模式:标准化的机电一体化单元组装灵活,以需求为导向。穆尔电子通过MVK Fusion现场总线产品,以一种简单的方式,实现了标准的模块化。

The modularization of machines and plants is regarded as the business model of the future: Standardized mechatronic units are assembled flexibly and demand-oriented. With MVK Fusion, Murrelektronik has developed a fieldbus product that implements exactly this idea of modularization in a simple manner.

PROFINET/PROFIsafe模块将安装技术的三个基本功能结合在了同一款紧凑型模块中:

The PROFINET/PROFIsafe module combines three elementary functions of installation technology in a single compact module:

  • 标准的数字量传感器和执行器
  • digital standard sensors and actuators,
  • 数字安全传感器和执行器,最高可达PLe
  • Digital safety-related sensors and actuators up to PLe,
  • IO-Link
  • IO-Link.

这样的结合独具创新性。使用MVK Fusion,可有效减少每个模块化单元所需的现场总线模块数量,在最理想的情况下,只使用一块即可。这为大量的自动化应用提供具有吸引力的方案,并且对于采购来说也非常乐意见到采取这种方案。

This combination is impressively innovative. With MVK Fusion, fewer fieldbus modules are required per modular unit, in the best case only one. This offers attractive opportunities for a large number of automation applications and is a pleasure for the buyer.

MVK Fusion 配合 Push-Pull连接技术:

MVK Fusion with push-pull connection technology:
构建机器和工厂时的明智之选

The clever solution for the construction of machines and plants

MVK Fusion现场总线模块使用Push-Pull连接技术进行连接。 只需“咔嚓”一声即可快速安装现场总线和电源连接器。 为什么德国领先的汽车行业公司会在其释放的清单中选择Push-Pull连接器—这对于其他细分市场的机器和工厂制造商而言是否也是合适的选择?

The MVK Fusion fieldbus module is connected using push-pull connection technology. This enables fast installation of the fieldbus and power connectors with just one "click". Why does the German leading industry Automotive opt for push-pull in its release specifications – and can this also be the right choice for machine and plant manufacturers in other segments?

快速Push-Pull连接的构想起源于汽车工业。 这也就是为什么它对于许多其他行业和应用也是非常具有吸引力的解决方案。 Push-Pull连接器的最大优势在于,它们可以通过几个简单的步骤在短时间内进行组装和连接。

The fast push-pull connection process has its origins in the idea forges of the automotive industry. This is why it is also a very attractive solution for many other industries and applications. The great advantage of push-pull connectors is that they can be assembled and connected in a few simple steps and in a short time.

如果只有在组装机器部件时才能确定准确的线缆长度,则自接线Push-Pull连接器将发挥巨大的功能! 配合穆尔电子按米出售的线缆,可以在现场自行“生产”切割精准到厘米的连接线缆。

If the exact cable lengths can only be determined when the machine components are assembled, the self-assembly push-pull connectors show their full strength! In combination with cables that Murrelektronik sells by the metre on reels, connecting cables accurately cut to the centimetre can be "produced" on site.

带有Push-Pull连接技术的MVK Fusion已成为在进行构建工厂和机器专业工作时非常有趣的,快速灵活的解决方案。一个很好的例子就是:在大型物流单位中构建自动化工厂。